Brevet: Precision Medical & Biopharma Fluid Connectors | Custom Manufacturing

Brevet Polycarbonate Y 45°

Y-Connector 45° Medical-Grade Polycarbonate

Precision Angled Flow for Optimal Fluid Diversion

Y-Connector 45°

Angled Fluid Control. Precision Diversion Point. Robust 45° Flow. Rigid Branching Solutions.

In applications demanding precise fluid diversion or convergence at a specific angle, Brevet’s 45° Polycarbonate Y-Connectors offer unparalleled accuracy and structural integrity. Engineered for optimal flow dynamics, these rigid Y-connectors provide a fixed 45° branching angle, enabling efficient and controlled redirection of fluid streams. Crafted from high-grade, non-flexible polycarbonate, our connectors deliver superior strength, optical clarity, and chemical resistance, making them the ideal choice for applications where custom angles and unwavering reliability are paramount. Available in a wide range of sizes and offering comprehensive custom design capabilities, Brevet ensures the perfect fit for your most specialized fluid routing needs.

Key Benefits: 45° Polycarbonate
Y-Connectors

The Advantage of a 45° Angle

Brevet’s 45° Polycarbonate Y-Connectors are meticulously engineered to provide a fixed, optimal angle for diverting or combining fluid streams with high precision. Unlike flexible connectors, their rigid design ensures consistent alignment and flow, making them indispensable for systems where exact geometry and structural stability are critical. Ideal for demanding environments, these rigid fluid connectors support controlled flow and secure connections, enhancing overall system efficiency and safety in angled fluid pathways.

Choosing Brevet 45° Polycarbonate Y-Connectors provides distinct advantages for your critical fluid management applications.

Precision Manufacturing & Quality Assurance

Brevet’s manufacturing process for 45° Polycarbonate Y-Connectors epitomizes our commitment to unwavering quality and meticulous precision, crucial for fixed-angle components:

  • Advanced Injection Molding: Utilizing state-of-the-art precision injection molding, we create rigid polycarbonate Y-connectors with consistently accurate 45° angles and tight dimensional tolerances, ensuring perfect fit and leak-free performance.
  • Rigorous Quality Control: Every Brevet Polycarbonate Y-Connector undergoes comprehensive inspections and stringent testing throughout its production, upholding our dedication to manufacturing excellence.
  • ISO 13485 Certification: Our adherence to strict ISO 13485 quality management system requirements for medical devices guarantees product reliability and compliance for critical applications.
  • Controlled Environment Manufacturing: Products for sensitive applications are manufactured in cleanroom environments to minimize contamination risks, crucial for sterile medical components.

Brevet's Polycarbonate 45° Y-Connectors

Applications

Brevet’s 45° Polycarbonate Y-Connectors are vital components across numerous industries requiring precise angular fluid routing and robust connections:

Environmental Monitoring & Sampling

For systems requiring precise division or collection of environmental samples at a fixed angle, ensuring consistency in analytical processes.

Biopharmaceutical Processing

Used in bioprocess fluid routing for media preparation, buffer management, and single-use assemblies where precise, non-collapsible fluid paths with specific angles are mandated. Ideal for biopharma Y-connectors ensuring exact angular flow.

Medical Devices

Crucial in complex medical fluid management systems requiring precise angled connections for IV lines, respiratory circuits, and specialized diagnostic equipment where rigid, fixed pathways are necessary for accurate delivery and monitoring. Essential for medical polycarbonate connectors requiring specific flow angles.

Analytical & Laboratory Instrumentation

Providing precise branching in laboratory equipment, chromatography systems, and analyzers that require consistent fluid flow at specific angles for accurate testing and results. Critical for precision fluid routing in lab settings.

Industrial Fluid Handling

Employed in various industrial applications demanding robust, rigid connectors for specific angular fluid or gas distribution where flexibility is not desired, optimizing system layouts.

Robotics & Automation

Integrated into pneumatic or hydraulic lines in automated machinery and robotic systems, providing durable and precise connections for fluid and gas control where fixed angular routing is needed.

CONTRACT MANUFACTURING

Need a Custom Size
45° Y-Connection?

Do your advanced systems require a specific, unique featured Y-connector? 

Product Specifications

45° Y-Connector (Polycarbonate)

Brevet 45-Degree Polycarbonate Y-Connectors are available in a wide variety of sizes to precisely fit different tubing inner and outer diameters. We offer an extensive range to ensure seamless integration into your existing systems. Please refer to our detailed product chart for specific dimensions and part numbers for our standard offerings.

Download 45° Y-Connector Blueprints

Material Options

Replace XX with suffix below based on material choice

-01 Covestro 2558-550115 Clear
-03 Covestro 2530-451118 Radiation stable tint

-RX2530

Will consider validating other polycarbonate material options for custom orders

200-XX
201-XX
202-XX
203-XX

Frequently Asked Questions

Answers to Top 45° Y-Connector Polycarbonate Questions

What is the primary benefit of a 45° angle in a Y-connector?

The 45-degree angle provides an optimized pathway for fluid diversion or convergence, reducing turbulence and pressure drop, which is crucial for efficient and precise fluid routing in various medical and biopharma applications.

Why is polycarbonate an ideal material for Brevet's 45° Y-connectors?

Polycarbonate offers exceptional rigidity, high strength, optical clarity, and chemical resistance. These properties ensure the connector maintains its precise 45-degree angle, withstands pressure, allows visual flow inspection, and is biocompatible for sensitive uses.

Are these 45° Y-connectors suitable for sterile medical environments?

Yes, our 45-degree polycarbonate Y-connectors are manufactured from medical-grade polycarbonate under ISO 13485 certified quality management systems and are FDA compliant, making them highly suitable for aseptic fluid management in sterile medical applications.

Can Brevet develop a custom 45° Y-connector for unique system requirements?

Absolutely. We specialize in custom connector solutions. If your application requires a polycarbonate Y-connector with specific non-standard dimensions, unique features, or a slightly adjusted angle, our engineering team is ready to collaborate with you to design and manufacture a tailored solution.

How do these rigid Y-Connectors contribute to overall system reliability?

Their rigid design ensures consistent alignment, prevents kinking or collapse, and provides secure, leak-free connections. This inherent stability contributes significantly to the overall reliability and efficiency of precision fluid systems in demanding applications.

What is the primary manufacturing process for Brevet's polycarbonate 45° Y-Connector?

The primary manufacturing process for these precision polycarbonate components is injection molding. This advanced technique allows us to produce complex geometries with exceptional accuracy, consistency, and a high-quality finish, critical for reliable fluid connections.

How does Brevet ensure precision and quality during the injection molding of these polycarbonate components?

Precision and quality are paramount. We start with meticulously designed and fabricated molds, often made from hardened steel. During the molding process, we maintain precise control over parameters like melt temperature, injection pressure, and cooling times, coupled with the use of high-grade polycarbonate resins. Following molding, the parts undergo a controlled annealing process in specialized ovens to relieve internal stresses and prevent potential stress cracking, ensuring optimal material integrity, long-term durability, and tight dimensional tolerances for every component.

What are the Standards & Compliance for 45° Y-Connectors??

Brevet 45-Degree Polycarbonate Y-Connectors are designed and manufactured to meet or exceed relevant industry standards, providing confidence in their use for sensitive applications:

  • FDA Compliance: Our connectors are compliant with FDA regulations for relevant medical and fluid-contact applications, ensuring safety and suitability.
  • ISO 13485 Certified: Our quality management system is ISO 13485 certified, affirming our commitment to producing high-quality, safe, and effective medical device components.
What polycarbonate material options does Brevet offer for its components?

Brevet offers two primary polycarbonate material options to meet diverse application needs. We provide Polycarbonate 2558-550115 (clear) for excellent transparency and standard medical and industrial applications. For critical and highly sensitive uses, we also offer Makrolon® Rx2530-451118 (purple), which is highly preferred for its superior biocompatibility, enhanced sterilization resistance, and distinct purple color that aids in visual identification and validation.

Contract Manufacturing

Brevet offers comprehensive custom connector manufacturing services for polycarbonate 45° Y-Connectors. 

Our expert design and engineering team is ready to collaborate with you!