Brevet: Precision Medical & Biopharma Fluid Connectors | Custom Manufacturing

The Strength and Clarity of Polycarbonate Precision Diameter Adaptation

Reducers Critical Fluid Systems Strong Flow Adaptation Robust Size Solutions Precise Diameter Transitions

The Strength of a Precise Diameter Change

Reducers

Ensuring Secure, Chemically Resistant, and Dimensionally Stable Transitions in Diverse Fluid Applications.

In fluid management systems, adapting between different tubing diameters often requires a robust and reliable solution. Brevet’s Polycarbonate Reducers are expertly engineered to provide precise and secure transitions, ensuring consistent and optimal fluid flow. Crafted from high-grade, rigid polycarbonate, our dimensionally stable reducers offer exceptional strength, chemical resistance, and clarity. Available in a wide range of sizes and offering full custom design capabilities, Brevet provides the perfect reducer solutions for your demanding fluid pathway requirements, enhancing efficiency across diverse industries.

Key Benefits of Brevet Polycarbonate Reducers

The Art of Smooth Diameter Transition

Brevet’s Polycarbonate Reducers are meticulously designed components that enable a controlled and efficient change in tubing diameter within a fluid line. Their inherent rigidity ensures that the fluid pathway remains consistent and stable, preventing kinking or collapse, even under pressure. Ideal for applications demanding robust, leak-free connections and precise fluid lines, these rigid reducers contribute to overall system efficiency and safety.

Choosing Brevet Polycarbonate Reducers provides distinct advantages for your critical applications.

Precision Manufacturing & Quality Assurance

Brevet’s manufacturing process for Polycarbonate Reducers exemplifies our unwavering commitment to uncompromising quality and meticulous precision:

  • Advanced Injection Molding: Utilizing state-of-the-art precision injection molding, we create rigid polycarbonate reducers with consistently accurate dimensions and tight tolerances, crucial for secure, leak-free connections.

  • Rigorous Quality Control: Every Brevet Reducer undergoes comprehensive inspections and stringent testing throughout its production, upholding our dedication to manufacturing excellence.

  • ISO 13485 Certification: Our adherence to strict ISO 13485 quality management system requirements for medical devices guarantees product reliability and compliance for critical applications.

Reducers - Polycarbonate

Applications

Brevet’s Polycarbonate Reducers are vital components across numerous industries requiring robust and precise diameter transitions in fluid lines:

Biopharmaceutical Processing

Critical for connecting single-use manifolds, bioreactors, and purification systems where rigid diameter changes are needed for aseptic fluid pathways and sterile connections.

Robotics & Automation

Integrated into pneumatic or hydraulic lines in automated machinery and robotic systems, providing durable and precise connections for fluid and gas control, often where clarity for monitoring is beneficial.

Medical Devices

Essential in IV systems, dialysis machines, and surgical equipment for adapting fluid lines with different diameters, ensuring precision fluid delivery and patient safety.

Analytical & Laboratory Instrumentation

Providing reliable diameter transitions in laboratory equipment, diagnostic analyzers, and scientific instruments where precise and adaptable fluid lines are required for accurate results.

Aerospace Fluid Systems (Ground Support & Testing)

Utilized in non-critical fluid lines, test stands, and ground support equipment where high-strength, dimensionally stable connectors are required for various fluids at precise transitions.

Industrial Fluid Handling

 Used in various industrial applications including chemical processing, water purification, and pneumatic systems where robust, straight connections are needed for efficient fluid or gas transfer.

CONTRACT MANUFACTURING

Require A Unique Reducer?

If specific dimensions are not found in our standard chart, or need integration with specialized tubing, Brevet offers comprehensive custom connector manufacturing services for polycarbonate reducers. We will develop tailored fluid connection solutions that provide precise fit and optimal performance for your unique application.

Product Specifications

Reducers (Polycarbonate)

Brevet Polycarbonate Reducers are available in a wide variety of sizes to precisely fit different tubing inner and outer diameters. We offer an extensive range to ensure seamless integration into your existing systems. Please refer to our detailed product catalog for specific dimensions, technical drawings, and part numbers for our standard offerings.

Download Polycarbonate Reducer Blueprints

Material Options

Replace XX with suffix below based on material choice

-01 Covestro 2558-550115 Clear
-03 Covestro 2530-451118 Radiation stable tint
Will consider validating other polycarbonate material options for custom orders

098-XX106-XX
109-XX111-XX
113-XX116-XX
099-XX107-XX
110-XX112-XX
115-XX117-XX

Frequently Asked Questions

Answers to Top Polycarbonate Reducer Questions

What are the key advantages of using Polycarbonate Reducers in fluid systems?

Polycarbonate Reducers offer exceptional strength, rigidity, and chemical resistance. Their transparency allows for easy visual inspection, and their dimensional stability ensures a secure, leak-free connection even under pressure.

In what applications are Polycarbonate Reducers commonly used?

They are widely used in medical devices, biopharmaceutical processing, analytical and laboratory instrumentation, industrial fluid handling, and automotive fluid systems.

Are Brevet Polycarbonate Reducers suitable for applications requiring biocompatibility?

Yes, our medical-grade polycarbonate is carefully selected to ensure biocompatibility for sensitive applications.

Can Brevet design custom Polycarbonate Reducers for specific needs?

Yes, we offer comprehensive custom connector manufacturing services. Our expert engineering team can collaborate with you to develop tailored fluid connection solutions.

What certifications do Brevet Polycarbonate Reducers have?

We are ISO 13485 certified and FDA registered, guaranteeing superior product integrity and reliability.

What are the Standards & Compliance for Polycarbonate Reducers?

Brevet Polycarbonate Reducers are designed and manufactured to meet or exceed relevant industry standards, providing confidence in their use for sensitive applications:

  • FDA Compliance: Our connectors are compliant with FDA regulations for relevant medical and fluid-contact applications, ensuring safety and suitability.
  • ISO 13485 Certified: Our quality management system is ISO 13485 certified, affirming our commitment to producing high-quality, safe, and effective medical device components.
What polycarbonate material options does Brevet offer for its reducers?

Brevet provides two key polycarbonate material options for its reducers: Polycarbonate 2558-550115 (clear) for transparency in standard applications, and Makrolon® Rx2530-451118 (purple). The purple Rx2530 is highly preferred for critical and sensitive uses due to its superior biocompatibility, enhanced sterilization resistance, and distinct visual identification.

What is the manufacturing process for Brevet's polycarbonate Reducers?

Brevet’s polycarbonate reducers are primarily manufactured using precision injection molding. This process involves injecting high-grade polycarbonate resin into meticulously designed molds under precisely controlled temperature and pressure. Following molding, the parts undergo a crucial annealing process in specialized ovens. This step is vital to relieve any internal stresses developed during molding, thereby preventing potential stress cracking and ensuring the long-term durability, dimensional stability, and optimal performance of each reducer.

Contract Manufacturing

Do your specialized systems require a unique reducer design, specific dimensions not found in our standard catalog, or integration with specialized tubing?

Brevet’s Contract Manufacturing will develop the exact Polycarbonate Reduce to your specifications.